Air Compressor Oil Separator Introduction and Product Recommendations

Air Compressor Oil Separator Introduction and Product Recommendations

1. Functions and Classification of Air Compressor Oil Separators

The air compressor oil separator is a critical component that separates oil-gas mixtures generated during compression, ensuring the discharged compressed air contains less than 3ppm of oil while recycling lubricants for reuse. Its performance directly impacts energy efficiency, maintenance costs, and equipment longevity.

 

Key Functions:

 

  1. Efficient Separation: Uses physical filtration and centrifugal force to remove oil droplets.
  2. Energy Saving: Recycles lubricants to reduce oil consumption and operational costs.
  3. Equipment Protection: Prevents oil contamination of downstream equipment and extends compressor lifespan.

 

Classification:

 

  1. Mineral Oil Separators: Suitable for light loads and normal temperatures, with a lifespan of approximately 2,000 hours.
  2. Semi-Synthetic Oil Separators: Balance performance and cost, lasting 4,000–6,000 hours.
  3. Fully Synthetic Oil Separators: Heat-resistant and oxidation-resistant, with a lifespan of 8,000–12,000 hours for harsh conditions.

2. Product Recommendations

1. High Precision Oil Separator 575106302 575106302P Apply to Boge

2.Oil Separator Filter 1604132880 2911011700 2911011200 Fit for Atlas Copco

3. Selection and Maintenance Tips

  1. Selection Criteria: Choose based on compressor type (screw/piston), working pressure, ambient temperature, and manufacturer recommendations.
  2. Maintenance Tips:
    • Replace oil separator cartridges when pressure drop exceeds 0.08MPa.

    • Avoid mixing different oil brands; fully drain old oil before replacement.

    • Install anti-static devices to prevent electrostatic accumulation.